
Case Study: Complex Medical Device
August 2, 2024
A global manufacturer of single-use and single-patient devices, SMC meets the complex requirements of leading medtech OEMs with an engineering-driven approach and extensive in-house capabilities. Customers rely on us for speed to market and high quality.
Combining in-house engineering, injection molding and assembly expertise with our global supply chain, our contract manufacturing capabilities extend from exploring the feasibility of your innovative idea through executing flawlessly on manufacturing, packaging and distribution. Extensive experience in both high-volume and low-volume manufacturing informs a nuanced understanding of commercialization scale-up. Our solutions include:
Engineering your innovative idea to reach its full potential, from feasibility through production at our dedicated design center
In-house tooling capabilities and true expertise in silicone, thermoplastics and micro/mini components
In-house capabilities to save time and streamline your supply chain. ISO Class 7 and 8 clean rooms
Robust ISO 13485-certified Quality Management System (QMS). FDA-registered and MedAccred Accredited
A privately owned, global organization, we have earned the trust of many top medtech OEMs. As strategic partners to our customers, we offer efficient scale-up while mitigating risk with our robust quality management and resource planning systems.
The quality of thinking and problem-solving at every stage of your project is complemented by our unique array of in-house resources, including tooling for injection molding applications and management of the global supply chain. Our in-house automation capabilities, in particular, set us apart from other medtech manufacturers.
Our Program Management Process is key to risk reduction. A dedicated Program Manager, responsible for all communication and overall performance, including volume expectations, cost parameters and regulatory requirements, works closely with you for the duration of your project.
Our highly specialized subject matter experts bring unparalleled experience and understanding to the table, and our facilities around the world have been designed for rapid, high-quality manufacturing to meet the highest expectations. All manufacturing sites are FDA-registered and ISO 13485-certified.
Yes, SMC is a global organization with 11 locations – United Kingdom, India, Costa Rica and 9 located in the United States (California, Ohio, Wisconsin (4), Massachusetts, North Carolina).
All SMC facilities are designed to produce high-volume medical devices, but each location has unique specialties. For example: SMC Somerset specializes in silicone manufacturing. North Carolina serves as our dedicated fill-finish location. Our facilities are strategically located to provide convenient access and support to our customers. To determine which facility is best suited for your project, we recommend reaching out to us for personalized guidance. Contact us for more information.
All of SMC manufacturing fall in either Medical Device, Diagnostics or the Pharmaceutical Markets. We do not manufacture anything in other markets.
At SMC, we stand out among other CDMOs (Contract Development and Manufacturing Organizations) because of our unique approach and capabilities. Not only are we a privately held company with an actively engaged management team, but we also specialize exclusively in medical manufacturing, serving the medical device, diagnostic, and pharmaceutical markets.
Our end-to-end manufacturing solutions cover everything from design to production, including fill-finish capabilities. With subject matter experts (SMEs) available every step of the way, we ensure a seamless process tailored to your needs.
What truly sets SMC apart is our proprietary auto-injector technologies, which we offer exclusively to our customers.
At SMC, the sooner we can get involved, the better! However, we’re happy to assist at any stage of your project. Whether you’re starting with a simple concept—like a napkin sketch—or transferring a fully developed program through a lift-and-shift process, we’re here to help.
It’s always best to engage your Contract Manufacturer (CM) as early as possible during your program’s planning phase. Early collaboration allows us to partner with you effectively and thoroughly review the manufacturing aspects of your project for optimal success.
At SMC, the collaborative supply chain teams, led by our Chief Supply Chain Officer, employ best-in-class techniques to ensure customer success on a global scale. The SMC-approved supplier list includes multiple alternatives for all major commodities, providing diverse sourcing options to mitigate risk. We collaborate closely with internal stakeholders, including finance, engineering, operations, and legal teams, to ensure alignment and support for procurement strategies tailored to address customer concerns and needs. By building and nurturing strong relationships with key suppliers and partners, we leverage strategic advantages that foster innovation, enhance pricing power, and provide flexibility in production and transportation. Key performance indicators (KPIs) are utilized to measure the effectiveness of procurement strategies and operations, driving continuous improvement in supply base processes, systems, and practices. Our approach anticipates and mitigates risks by accounting for economic, geopolitical, and environmental events that may impact procurement and supply chain operations. Additionally, we achieve buying power through a combination of concentrated spending with key suppliers, independent pricing and minimum order quantity (MOQ) negotiations, and the use of purchasing data and forecast extrapolations.
Our success in managing potential supply risk is rooted in our focused approach across several key areas. We maintain a strong core of senior technical and commercial leaders within SMC, ensuring that experienced leadership drives risk management efforts. Identifying supply risk areas and implementing mitigation strategies is a core responsibility of our senior management and their teams. To stay ahead of our customers’ capacity needs, we pre-invest in infrastructure, ensuring preparedness and adaptability. Consistent technology investments enable us to mitigate risks related to both obsolescence and security. Additionally, we provide safety stock of both raw materials and finished goods to support our customers’ needs. Where applicable, we employ dual sourcing for critical components to enhance supply chain resilience. Lastly, site-specific business continuity plans allow us to respond quickly and effectively to unexpected events, minimizing potential disruptions.
Yes, all SMC Facilities are ISO 13485 Certified and FDA registered. You Can find all of our certifications here.
Our contract manufacturing capabilities, focused on single-use and disposable medical devices, include innovative autoinjector platforms designed for subcutaneous or intramuscular injection. These platforms can be customized to your drug formulation.